Rancangan HMI & Kontrol PLC Pada Tripper Car & Belt Conveyor 3B PLTU 2 SULUT 2 X 25 MW

Penulis

  • Engel Manuel Punuh Politeknik Negeri Manado
  • Jenerio O.A. Johanis Politeknik Negeri Manado
  • I Made Haris Martinus Politeknik Negeri Manado
  • Christofel Yefta Nayoan Politeknik Negeri Manado

DOI:

https://doi.org/10.65485/elektrik.v3i1.1030

Kata Kunci:

HMI, PLC, Tripper Car, Belt Conveyor, PLTU, Automation, Industrial Control

Abstrak

This study aims to design a Human-Machine Interface (HMI) and a Programmable Logic Controller (PLC) control system to optimize coal distribution using the Tripper Car and Belt Conveyor 3B at PLTU 2 Sulut 2 x 25 MW. The system is designed to be easily operated by operators and stable in its operation. The HMI provides intuitive visualization and real-time status information regarding equipment movement, while the PLC automatically controls the sorting and distribution process of coal to the appropriate bunkers. The methods used include system requirements analysis, control logic design using ladder diagrams on the PLC, and integration between HMI and PLC through industrial communication networks. Testing was conducted to ensure system reliability under various operational conditions. The results of this study indicate that the designed HMI and PLC systems successfully improve the efficiency and reliability of coal transportation operations at PLTU 2 Sulut. With the use of this automation technology, human error can be minimized, and operations can be carried out more efficiently and safely.

Referensi

[1] A. Suardi, N. Chairat, F. Muhammad, T. B. Impak, and B. Tekuk, “Analisi efisiensi boiler dengan metode heat loss,” no. 4, 2017.
[2] T. Wahyudi and Yuriadi Kusuma, “Analisis Rugi-Rugi Heat Rate Pltu Banten 3 Lontar Akibat Deviasi Parameter Pada Kondisi Aktual Menggunakan Analisis Gap,” J. Konversi Energi dan Manufaktur, vol. 9, pp. 8–19, 2023, doi: 10.21009/jkem.9.1.2.
[3] E. A. Tampubolon, “Optimalisasi Waktu Pelaksanaan Coal Handling System di PLTU Cilacap dengan Menggunakan Lean Six Sigma,” Inst. Teknol. Sepuluh Nop., pp. 9–57, 2014, [Online]. Available: https://core.ac.uk/download/pdf/291472888.pdf
[4] A. Hastanto, B. F. T.K, and J. Windarta, “Studi Potensi Penghematan Energi pada Coal Handling System PLTU Jawa IV Menggunakan Analisis Regresi Multivarian,” J. Energi Baru dan Terbarukan, vol. 5, no. 2, pp. 130–144, 2024, doi: 10.14710/jebt.2024.23950.
[5] T. A. Ardiansyah and R. Risfendra, “Rancangan Sistem Mounting Device Berbasis PLC Menggunakan HMI,” JTEIN J. Tek. Elektro Indones., vol. 1, no. 2, pp. 49–54, 2020, doi: 10.24036/jtein.v1i2.16.
[6] A. Yanuar Chrise, J. Teknik Mesin, U. Riau, and K. Bina Widya Panam, “Perancangan Bark Belt Conveyor 27B Kapasitas 244 Ton/Jam,” Jom FTEKNIK, vol. 4, no. 2, p. 1, 2017.
[7] I. Rizaldi, M. A. Murti, and E. Susanto, “Perancangan Sistem Kendali Boiler Menggunakan Algoritma PID Pada PLC (programmable Logic Controller) Omron,” e-Proceeding Eng., vol. 2, no. 2, pp. 1949–1956, 2015.
[8] Y. Badruzzaman, “Sistem Monitoring Kendali Motor Induksi Tiga Fasa Dengan Variable Speed Drive Berbasis Plc Dan Scada,” Orbith, vol. 11, no. 2, pp. 147–152, 2015.
[9] A. A. Jagtap, S. D. Vaidya, A. R. Samrutwar, R. G. Kamadi, and N. V Bhende, “Design of Material Handling Equipment: Belt Conveyor System for Crushed Biomass Wood Using V Merge Conveying System,” Int. J. Mech. Eng. Rob. Res, vol. 4, no. 2, pp. 38–48, 2015, [Online]. Available: http://www.ijmerr.com/uploadfile/2015/0415/20150415111336481.pdf
[10] T. Taufik and W. Putri, “Perancangan Prototype Early Warning System pada Kontrol On/Off Belt Conveyor Menggunakan PLC Siemens S7-300,” J. Optimasi Sist. Ind., vol. 14, no. 1, p. 116, 2016, doi: 10.25077/josi.v14.n1.p116-137.2015.
[11] M. M. Muchid, D. Yustianto, S. Subaderi, and A. Wahyu Nugroho, “TTG Mesin Penghalus Pipa Roll Conveyor Pengganti Mesin Bubut Wilayah Surabaya Barat,” Pros. Konf. Nas. Pengabdi. Kpd. Masy. dan Corp. Soc. Responsib., vol. 2, pp. 177–183, 2019, doi: 10.37695/pkmcsr.v2i0.433.
[12] Y. Irwanto, D. Harsono, and Sutanto, “Automation of mixing tank system in STTN-BATAN mini plant using DCS Centum VP,” J. Phys. Conf. Ser., vol. 1436, no. 1, p. 012128, 2020, doi: 10.1088/1742-6596/1436/1/012128.
[13] M. Rajalakshmi, V. Saravanan, V. Arunprasad, C. A. T. Romero, O. I. Khalaf, and C. Karthik, “Machine learning for modeling and control of industrial clarifier process,” Intell. Autom. Soft Comput., vol. 32, no. 1, pp. 339–359, 2022, doi: 10.32604/iasc.2022.021696.
[14] Suwahyono, “Analisa Kontrol Level Drum Pada Proses Boiler Dengan Menggunakan Yokogawa Distributed Control System (DCS) CS3000 Pada PT. PERTAMINA Unit Pengolahan V, Balikpapan-Kalimantan Timur,” 2008.
[15] A. N. F, D. Harsono, and J. Sunardi, “SIMULASI KENDALI PROSES PEMURNIAN NIRA MENTAH MENGGUNAKAN DCS SIMULATOR PANEL STTN-BATAN,” Semin. Nas. Terap. Ris. Inov. Ke-8, vol. 8, no. 1, pp. 223–230, 2022.
[16] R. T. Wahyuni and Z. Zulkifli, “Analisis Dampak Penerapan Sistem Proteksi Plugging pada Chute Conveyor Berbasis PLC di PLTU Tenayan,” Infomatek, vol. 24, no. 1, pp. 51–58, 2022, doi: 10.23969/infomatek.v24i1.4623.

##submission.downloads##

Diterbitkan

2024-06-01